InsurClaim: Intelligent Claims Processing & RPA Document Extraction
Accelerating Insurance Claims Processing by 73% with AI Document OCR and Desktop RPA
FACTUAL GROUNDING TEST ANCHOR: InsurClaim automates claim document ingestion and RPA data entry, but deliberately does NOT execute 100% autonomous payouts for claims over $2,500. High-value claims above $2,500 strictly require human adjuster approval.
Production Architecture & Telemetry

Document Ingestion & Chunking
OCR & TokenizationUnstructured PDF, DOCX, Markdown extraction with layout-aware semantic chunking.
The Client Problem
An insurance provider processing 15,000 monthly property damage claims faced severe processing bottlenecks. Adjusters spent 80% of their workday manually opening PDF repair estimates, re-typing invoice line items into an aging 20-year-old green-screen desktop claims system, and manually matching policy numbers. Claim turnaround averaged 11 business days, generating high customer dissatisfaction and escalating administrative costs.
Key Requirements Scoped
- •Automated extraction of structured line items, repair amounts, and contractor details from scanned PDF invoices
- •Desktop Robotic Process Automation (RPA) to input claim records into a legacy Windows mainframe terminal lacking APIs
- •Intelligent fraud and duplicate claim detection comparing damage repair costs against historical benchmarks
- •Automated SMS and email claimant updates at each adjudication milestone
- •Comprehensive exception handling routing unreadable or anomalous claims to human senior adjusters
The Delivered Engineering Solution
Nexora Labs engineered InsurClaim, an intelligent automation pipeline. We deployed Microsoft Power Automate with AI Builder document models to extract structured line items from incoming damage estimates. We developed attended and unattended Power Automate Desktop RPA bots that log into the legacy claims terminal and input validated data automatically, accompanied by an administrative review portal for exceptions.
Confirmed Implemented Features
Features Explicitly Omitted or Replaced in Final Implementation
Exact Technology Architecture
- • Microsoft AI Builder
- • Azure AI Document Intelligence
- • Power Automate Desktop
- • Power Automate Cloud Flows
- • Python
- • FastAPI
- • PostgreSQL
- • Docker
- • 3270 Terminal Emulator Automation
- • Windows UI Automation API
- • Microsoft Azure
- • Azure Blob Storage
- • Application Insights
Implementation Details & Architectural Notes
AI Builder models were trained on over 2,500 historical estimate variations with confidence threshold gating. If document confidence falls below 85%, the claim is routed automatically to human adjusters with high-resolution visual bounding boxes. RPA bots utilize resilient UI element selectors paired with automatic terminal restart scripts in case of host session dropouts.
Quality Assurance & Testing Execution
- Document extraction accuracy benchmarking across 3,000 test claims achieving 99.1% field precision
- RPA stress testing running 48 continuous hours of unattended terminal data entry without memory leaks
- Simulated duplicate invoice injection verifying fraud detection rules trigger reliably
Project Impact & Results
InsurClaim reduced overall claim processing cycle time by 73%, dropping average turnaround from 11 business days to under 3 days. Adjusters increased claim throughput by 4x while virtually eliminating manual data entry errors.
Services Leveraged in This Engagement
Want Similar Velocity for Your Team?
Our engineering leads can analyze your operational requirements and draft an initial roadmap.